Custom Die-Cut Parts, Precision-Cut to Specification
Bonding instead of screwing: Precision die-cut parts that significantly reduce your assembly time. From prototype to large series.
Die-cut methods
Rotary die-cut / Platen die-cut / Flatbed
Carrier materials
PE foam, nonwoven, PET, PVC, cell rubber, fabric
Adhesives
Pure acrylic, solvent-acrylic, rubber, hotmelt
Liner
Silicone paper (Yellow/White/Blue), film liner
The Principle: Bonding Instead of Screwing
Custom standard parts rarely suffice in industrial production. As a manufacturer with our own die-cutting facility we develop and produce die-cut parts (die-cuts) that integrate seamlessly into your production line. From first sketch through prototype to series tooling, we accompany the complete development process.
The advantage over bought-in standard parts: our die-cut parts fit exactly into your assembly. By switching from screw connections to self-adhesive die-cut parts, our customers significantly reduce assembly time at simultaneously higher process reliability.
Manufacturing Capabilities
Die-Cut Methods
We process PE foam, PU foam, nonwoven, PET film, PVC, cell rubber, fabric and many specialty films. Multi-layer assemblies with different materials in a single die-cut part are our daily business.
Material Range
The correct material is selected based on your application requirements, compressibility, temperature resistance, adhesive strength and surface properties all factor into the specification.
Complex Assemblies
Multi-layer die-cut parts, kiss-cut assemblies on roll, die-cut parts with fingerlift tab or with printed release liner, we produce assemblies with up to 5 plies in one operation.
Precision
We die-cut with tight, material-appropriate tolerances. For demanding applications (display frames, electronic housings, seal geometries with complex cutouts), we validate tooling with first-article inspection. Achievable tolerances depend on material, geometry and die-cutting method — contact us for a specific assessment.
Why Contract Die-Cutting with Logo-Flex?
Custom solutions are not the exception for us, they are our core competence. The majority of our orders are bespoke solutions. We deliver Just-in-Time to optimise your inventory and prevent production stoppages. Short-lead manufacturing for urgent orders is always achievable through our own die-cutting facility. We deliver to customers throughout Germany, Austria, Switzerland and across Europe, on schedule and with documented quality.
Delivery Forms
- Individual parts: Stacked in bag or tray for manual processing
- Kiss-cut on roll: Ancut on liner for automated dispensing
- On sheet: Kiss-cut sheets for manual peel-and-apply
- All forms with optional fingerlift for tool-free liner removal.
Technical Options
Adhesives
- • Pure Acrylic. high shear strength, UV-stable
- • Solvent-Acrylic. wide substrate adhesion spectrum
- • Natural & Synthetic Rubber. high initial tack
- • Hotmelt. fast bonding, solvent-free
Carrier Materials
- • PE Foam. gap bridging, damping
- • Nonwoven. contour-following bonding
- • PET Film. dimensionally stable, transparent
- • PVC / Cell Rubber / Fabric
Liner (Release Layer)
- • Silicone Paper. Yellow, White or Blue (colour-coded by adhesive type)
- • Film Liner. for clean-room applications and medical technology
FAQ
What tolerances are achievable for die-cut parts?
Achievable tolerances depend on the material, geometry and die-cutting method. For critical features (through-holes, narrow webs) we specify tolerances during the quotation phase based on material and tool type. Contact us with your requirements for a specific assessment.
How quickly are prototypes available?
Prototypes and sample die-cut parts are produced on short notice by arrangement. The exact lead time depends on material, geometry and die-cutting method — for simple geometries and standard materials, rush orders are possible. Our in-house die-cutting facility and engineering team enable short development cycles. Send us your requirements and we will quote a binding delivery date.
Application Examples
Sealing and gasketing parts to drawing
Adhesive bonding parts replacing screws and rivets
Foam padding and vibration isolation parts
Protective films and surface masks
Custom-shaped adhesive labels and functional parts
Technical Specifications
- Die-cut methods
- Rotary die-cut / Platen die-cut / Flatbed
- Carrier materials
- PE foam, nonwoven, PET, PVC, cell rubber, fabric
- Adhesives
- Pure acrylic, solvent-acrylic, rubber, hotmelt
- Liner
- Silicone paper (Yellow/White/Blue), film liner
- Thicknesses
- 0.05 mm – 25 mm
- Tolerance
- Material-dependent, on request
- Max. width
- Up to 1,500 mm
Custom quote, typically within 1–2 business days
More Products from Logo-Flex
Nonwoven Tape
Hand-tearable, double-sided, 9 variants in stock.
DetailsFilm Tape (PET/PVC)
Double-sided, dimensionally stable, precision die-cut.
DetailsAcrylic Tape (Logo-Bond)
Structural bonding, UV-stable, replaces screws.
DetailsLogo-Bond Plus (Dry-Edge)
Edge-passivated acrylic tape, clean edges for automation.
DetailsInterested in Custom Die-Cut Parts, Precision-Cut to Specification?
Get in touch for technical advice, direct from the manufacturer.
Custom pricing, typically within 1–2 business days. No obligation.